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The plug-in hybrid electric vehicle (PHEV) gradually moves into the mainstream market with its excellent power and energy consumption control, and has become the research target of many researchers. The energy management strategy of plug-in hybrid vehicles is more complicated than conventional gasoline vehicles. Therefore, there are still many problems to be solved in terms of power source distribution and energy saving and emission reduction. This research proposes a new solution and realizes it through simulation optimization, which improves the energy consumption and emission problems of PHEV to a certain extent. First, on the basis that MATLAB software has completed the modeling of the key components of the vehicle, the fuzzy controller of the vehicle is established considering the principle of the joint control of the engine and the electric motor.

With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents.

The stair phase coding method is an important phase unwrapping method, but needs to project and capture many fringe patterns. Therefore, to reduce the number of fringe patterns, we propose a stair phase coding method based on arc cosine with only four patterns. We project and capture a set of three-step phase-shift sinusoidal fringe patterns and a cosine pattern encoding stair phase, and then we compute the wrapped phase and background light from the three-step phase-shift sinusoidal fringe patterns, normalized cosine pattern can be estimated via background light, and the cosine pattern encoding stair phase. Arc cosine calculation is applied to the normalized cosine pattern to obtain the stair phase, then the fringe order is determined from the stair phase. A semi-periodic fringe order correction algorithm based on the dilation image processing technique is proposed to ensure the accuracy of fringe order. The continuous phase is obtained from the wrapped phase and the fringe order.

The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.

According to the requirements of high transmission ratio and high load torque of high-speed electric drive axle planetary gear system, the design and analysis of fine-pitch planetary gear system with small modulus, small pressure angle and high full tooth height of are carried out. In order to improve the bearing capacity of gear and reduce gear meshing noise, the tooth profile modification parameters of gear system are optimized. In this paper, the tooth modification methods are analyzed and the gear train parameters are determined. The influence degree of different tooth modification methods on the transmission performance of the gear train is determined by orthogonal experiment method. The transmission error is reduced, the stress fluctuation is improved, and the gear meshing performance is greatly improved by adopting the appropriate modification scheme, which proves the effectiveness of the tooth modification scheme.

In order to study the influence of low-viscosity oil on automobile pollutant emissions reduction, three different 0W20 oil samples were prepared with oil 5W30 as the base oil. Parameters such as the oil viscosity, ash, and element content were tested at different stages, speeds, and accelerations of the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The results showed the effects of low-viscosity oil on exhaust emissions reduction were mainly concentrated in the low-speed and extra high-speed segment. At the low-speed segment, especially in the starting stage, carbon monoxide (CO), total hydrocarbon (THC), and non-methane hydrocarbon (NMHC) emissions can be reduced. The use of low ash oil can reduce nitrogen oxides (NOx) emissions; the methane (CH4) emissions can be reduced by increasing the Zinc (Zn) content in engine oil moderately.

The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.

The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.

When driving in mountainous areas, vehicles often encounter long downhill sections. Due to the large mass of bus and the drum brake with poor heat dissipation effect, it is easy for bus to produce braking thermal decay in long downhill section, which makes the vehicle out of control and causes safety accidents. The braking methods of parallel hybrid electric bus include drum braking, engine braking and regenerative braking, whose torque models are established in this paper. The coasting test in Trucksim is used to verify the correctness of the engine braking torque model. Based on coupling braking torque curve with vehicle speed in different gradient, the stable speed is determined and the shift strategy is proposed. The temperature rise model of brake drum is established to analyze the temperature change of brake drum during long downhill. Then, according to the ramp data of G22 freeway, the above models are simulated.

When driving a vehicle, reliable braking system ensures maximum human safety. Increasing vehicle speed under driving conditions generate heat due to the friction between rotating disc and pads. Elevated temperatures accelerate brake disc contact surface thermal deformation and shortens the service life. The particles formed as a result of high temperature and friction coefficient on the contact surface of the brake disc must not be emitted into the atmosphere. The ventilation system ensures that particles do not escape into the atmosphere by installing a car air filter system in the outdoor air flow duct. Minimizing the amount of heat and temperature on the contact surface of the brake disc in the ventilation system leads to an increase in the service life of the brake disc. The present research is essentially dealing with the modeling and analysis of solid and ventilated disc brake using ventilation system test rig.

In order to improve the drivability of passenger cars with dual clutch transmission (DCT) and reveal the criteria for objective evaluation criteria and characteristic index and feature index division of vehicles under specific working conditions, a drivability evaluation system that integrates data-driven and the consistency between subjective and objective is proposed. At first, combined with the control principle and dynamics theory of specific working conditions, a quantitative index system of vehicle drivability is constructed, including three modules: data source, evaluation working conditions and objective indicators. Then, a novel intelligent drivability objective evaluation tools (I-DOET) is designed, including data acquisition, de-noising, working condition recognition, feature extraction and automatic scoring.

In order to improve the driving experience of drivers and the efficiency of vehicle development, a method of objective drivability for passenger car powertrain is proposed, which is based on prior knowledge, principal component analysis (PCA) and SMART principle. First, drivability parameters of powertrain for passenger cars are determined according to working principle of powertrain, including engine torque, engine speed, gearbox position, accelerate pedal, brake pedal, steering wheel angle, longitudinal acceleration and lateral acceleration, etc. The drivability quantitative index system is designed based on field test data, prior knowledge and SMART principles. Then, D-S evidence theory and sliding window method are applied to identify objective drivability evaluation conditions of powertrain for passenger cars, including static gearshift conditions, starting conditions, creep conditions, tip-in, tip out, upshift conditions, acceleration, downshift conditions and de-acceleration.

To study the mechanism of the effect of low-viscosity oils on engine friction loss reduction so as to improve the vehicle fuel economy of the Worldwide harmonized Light vehicles Test Cycle (WLTC) by upgrading the Society of Automotive Engineers (SAE) viscosity grade of the factory fill oil from 5W30 to 0W20, eight 0W20 oil samples were blended with different doses of base oil, viscosity modifier (VM), and friction modifier (FM). Theoretical analysis by AVL-EXCITE simulation of the key friction pairs combined with practical engine friction torque test and vehicle WLTC fuel consumption tests were carried out. The results showed that 0W20 oils can effectively reduce the engine friction torque by 5.64 Nm and the friction loss by 11.95% with the throttle fully opened; while with the throttle closed, the friction torque decreased by 3.53 Nm and the friction loss by 11.26%, resulting to the improvement of the vehicle WLTC fuel economy by 2.08%.

Correct shifting schedule of vehicle coasting mode play a vital role in improving vehicle comfort and economy. At present, the calibration of the transmission shifting schedule ignores the impact of vehicle’s dynamic mass. This paper proposes a method for optimizing the shifting schedule of the coasting modes with gear based on the dynamic mass identification of the vehicle. This method identifies the dynamic mass of the vehicle during driving and substitute them into the process of solving the shifting schedule parameters. Then we get the optimal shifting schedule. At first, establish the Extended Kalman Filter to Pre-process the experimental data, reducing errors caused by excessive data fluctuations. Then, establishing a weighted squares estimation model based on particle swarm optimization to identify the dynamic mass of the vehicle.

In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.

With the rapidly developing automotive industry and stricter environmental protection laws and regulations, lightweight materials, advanced manufacturing processes and structural optimization methods are widely used in body design. Therefore, in order to evaluate and improve the pedestrian protection during a collision, this paper presents an impact simulation modeling and structural optimization method for a sport utility vehicle engine hood made of carbon fiber reinforced plastic (CFRP). Head injury criterion (HIC) was used to evaluate the performance of the hood in this regard. The inner panel and the outer panel of CFRP hood were discretized by shell elements in LS_DYNA. The Mat54-55 card was used to define the mechanical properties of the CFRP hood. In order to reduce the computational costs, just the parts contacted with the hood were modeled. The simulations were done in the prescribed 30 impact points.

The aerodynamic noise of the reactive muffler is generated inside the muffler and mixed with the noise of the muffler body, which is difficult to be measured in the exhaust system. Based on two-microphone transfer function method and transmission loss of mufflers in the absence of airflow, this paper proposes a method for measuring the aerodynamic noise of the muffler. On the built-in muffler aerodynamic noise test bench, a special sampling tube was designed to measure the aerodynamic noise of the muffler at different flow velocity. For the sound absorption end with large reflection coefficient, the test and simulation data have large error at low frequency, and a correction formula that can eliminate the reflection of sound waves at the end of the test pipeline and form multiple reflections in the upstream and downstream is derived.

At present, many electric vehicles are often equipped with only a single-stage final drive. Although the single-stage speed ratio can meet the general driving requirements of electric vehicles, if the requirements of the maximum speed and the requirements for starting acceleration or climbing are met at the same time, the power demand of the drive motor is relatively large, and the efficient area of the drive motor may be far away from the operating area corresponding to daily driving. If the two-speed automatic transmission is adopted, the vehicle can meet the requirements of maximum speed, starting acceleration and climbing at the same time, reduce the power demand of the driving motor, and improve the economy under certain power performance. This is especially important for medium and large vehicles.

The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.

To prevent braking recession, heavy commercial vehicles are often equipped with fluid auxiliary braking devices, such as hydraulic retarder. Hydraulic retarder can convert the vehicle’s kinetic energy to the fluid heat energy, which can enormously alleviate the main brake’s workload. The traditional hydraulic retarder can provide enough braking torque but has a delay during the braking. In this paper, a new type of magnetorheological fluid (MR fluid) hydraulic retarder is introduced by replacing the traditional fluid with magnetorheological fluid because of its linear braking torque and quick response. By changing the magnetic field intensity, it is easier to control the braking torque than the traditional hydraulic retarder. The rise of magnetorheological fluid temperature during the braking period will reduce the hydraulic retarder’s performance.